Product
ZHJ series welding and straightening integrated machine
Classification: Steel structure welding products
Equipment Introduction The welding and straightening machine is a specialized product developed for the production and processing of lightweight steel structures with high efficiency and low cost. The welding and straightening machine is a multifunctional specialized equipment that integrates three functions: assembly, automatic welding, and flange correction. It can simultaneously achieve plate assembly, T-shaped/H-shaped component welding, and correction, achieving the goal of one-time forming.
Product Introduction
Equipment Introduction
The welding and straightening machine is a specialized product developed for the production and processing of lightweight steel structures with high efficiency and low cost.
The welding and straightening machine is a multifunctional specialized equipment that integrates three functions: assembly, automatic welding, and flange correction. It can simultaneously achieve plate assembly, T-shaped/H-shaped component welding, and correction, achieving the goal of one-time forming.
Main features
Small footprint: Compared to traditional production lines, it saves two-thirds of the footprint and improves the utilization rate of factory space
Multi use: The equipment integrates three functions: assembly, welding, and correction, resulting in high production efficiency;
High integration of control system: The control system integrates gantry motion control and welding control into one, which can be operated online and wirelessly, making it convenient, flexible, and highly automated;
Labor saving: Based on a highly integrated control system, 1-2 people are required for operation configuration;
Cost saving: Using Huayuan inverter technology welding machine can save 25% -35% of electricity consumption;
Intelligent module optional: supports IoT data collection and MES management software data docking.
Application industry
Steel structure industry.
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Project name |
Unit |
Model |
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ZHJ-1500 |
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Working environment |
mm |
-10-45℃ |
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Suitable for H-shaped steel range |
Dimension |
mm |
15000*1540*800 |
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Wing width |
mm |
200-800 |
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Wing thickness |
mm |
8-20 |
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Web width |
mm |
200-1500 |
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Web thickness |
mm |
8-16 |
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Welding process |
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Single-arc, single-wire submerged arc welding (flat fillet) |
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Welding Power Supplies |
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Standard: ZD7-1250 IGBT |
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Wire Diameter |
mm |
Φ3.2/Φ4.0 |
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Welding speed |
mm/min |
300-600 |
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Blank speed |
mm/min |
3000 |
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Grouping Accuracy |
mm |
±1.5 |
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Manipulator positioning method |
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Hydraulic cylinder horizontal righting and positioning |
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Web positioning method |
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Hydraulic auto-alignment |
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Positioning method of wing plate |
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Hydraulic auto-alignment |
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Wing plate correction method |
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Hydraulic cylinders press down on the correction by means of a linkage mechanism |
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Total power (without welding system) |
KW |
20.85 |
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Keywords:
ZHJ series welding and straightening integrated machine
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